The line is composed of following machines
Automatic bottle washer
Depyrogenization tunnel
Automatic filling and stoppering machine
Automatic capping machine
Inspection bench
Automatic sticker labeling machine
Model KCQ
Automatic Ultrasonic Bottle Washer
KCQ series Ultrasonic Bottle Washer is specially designed for automatic cleaning of all kinds of vial bottle, ampoule and oral liquid bottle. It adopts vertical rotary design and manipulator to clamp and turn over the bottle. The principle of ultrasonic cleaning and water-alternating-gas ejection flushing can meet the requirement of cleaning the bottle one by one.
Benefits
Machine is in vertical drum structure. It adopts manipulator clamping and turning over.And needle works in the way of reciprocating tracking. The principle of ultrasonic cleaning and water-alternating-gas ejection flushing can meet the requirement of cleaning the bottle one by one.
Needle adopts positioning flushing for dynamic cleaning to cleaning the dead corner.
The whole machine can automatically finish bottles collect, mechanical washing and fine washing, etc functions
Both inside and outside will be washed thoroughly.
The machine is simple in structure, and is very easy to operate.
Machine speed is variable by frequency inverter.
A GMP design.
Technical specifications
Applicable vial size
|
2-50ml (need to change format parts)
|
Power supply
|
3-phase 380V/50Hz (other on request)
|
Power consumption
|
17 kilowatts
|
Breakage ratio
|
≤0.1%
|
Air consumption
|
0.3MPa, 30m3/h
|
WFI consumption
|
0.15MPa, 0.8m3/h
|
Working noise
|
≤70dB
|
Machine weight
|
2200kg
|
Dimensions (L*W*H)
|
1830*1900*1300mm
|
Output
|
200 BPM (based on 10ml vial)
|
Configuration list
Items
|
Brand
|
Origin
|
Touch screen
|
Siemens
|
Germany
|
PLC
|
Siemens
|
Germany
|
Module
|
Siemens
|
Germany
|
Breaker
|
Schneider
|
France
|
Frequency converter
|
Rhymebus
|
Taiwan
|
Relay
|
Omron
|
Japan
|
Emergency stop switch
|
Siemens
|
Germany
|
AC contactor
|
Siemens
|
Germany
|
Model GMS
Depyrogenization tunnel
GMS series Depyrogenization Tunnel is mainly used to transporting all kinds of vial, ampoules and oral liquid bottles. It adopts the principle of laminar flow and high-speed hot air disinfection process to make the container drying, sterilizing, removing the pyrogens and cooling in sealed tunnel within the Class A standard.
Benefits
The tunnel can be divided into 3 sections: Warm-up, Sterilizing, and Cooling.Integrated frame. Eliminating the non-Class-Aair from getting into the tunnel.
Glassware inside tunnel is completely protected under HEPA filters.
Sterilization section adopts the independent air duct to reduce the flow resistance and air pressure.
Hot air is circulated inside to achieve a pyrogen-free working environment.
Touch panel is used as MMI. Machine is controlled by PLC.
Working status of 3 sections are monitored and displayed on screen.
On-line paper recorder is mounted to record real-time temperature and the data can be print out.
Self-diagnosis and alarm function available in case of failure happens.
Bottle conveyor is mesh belt made from304 grade stainless steel.
A GMP design
Technical specifications
Conveyor width
|
500mm
|
Conveyor move speed (max)
|
180mm per minute
|
Sterilizing temperature (max)
|
350ºC
|
Sterilizing duration
|
5-7 minutes
|
Sterilizing type
|
Hot air
|
Power supply
|
3-phase 380V/50Hz (other on request)
|
Power consumption
|
48 kilowatts
|
Purification grade inside
|
Class A (LAF protected)
|
Machine weight
|
2500kg
|
Dimensions (L*W*H)
|
4000*1890*2300mm
|
Output
|
80-120BPM (data based on 10ml vial)
|
Configuration list
Items
|
Brand
|
Origin
|
Touch screen
|
Siemens
|
Germany
|
PLC
|
Siemens
|
Germany
|
Module
|
Siemens
|
Germany
|
Breaker
|
Schneider
|
France
|
Frequency converter
|
Rhymebus
|
Taiwan
|
Relay
|
Omron
|
Japan
|
AC contactor
|
Siemens
|
Germany
|
Model KFG
Automatic Filling &Stoppering Machine
KFG series Automatic Filling and Stoppering Machine is used in pharmaceutical industry for aseptic powder filling and rubber stoppering.The working principle is: Servo motor drive the auger to fill powder into glass vialin accurate dosage, then rubber stopper is inserted on the vial and pressed tight.
Benefits
Dual-auger filling nozzles and dosing system. Servo motor drives augers at high speed to measuring fill weight accurately.
Fill weight is adjustable with range. Adjustment can be carried out without stopping machine.
No bottle, no fill.
Automatic stopping in case of shortage of bottles.
Touch panel as MMI. PLC controlled.
Working status is monitored and displayed on screen.
Counter is mounted to calculate the quantity of production.
Self-diagnosis system and alarm available to automatically stop machine in case auger contacts with discharge work piece under metal cup, which help control heavy metal content.
A GMP design.
Technical specifications
Fill weight
|
1-10 grams
|
Fill accuracy
|
≤±3% (depends on powder and fill weight)
|
Successful stoppering ratio
|
≥99%
|
Power supply
|
3-phase 380V/50Hz (other on request)
|
Working noise
|
≤70dB
|
Vacuum requirement
|
0.06 MPa, 14 m3/h
|
Machine weight
|
400kg
|
Dimensions (L*W*H)
|
1680*1000*1500mm
|
Output
|
100-160 BPM (data based on 10ml vial)
|
Model KGL
Automatic Capping Machine
KGL series Automatic Capping Machine is used for closing aluminum or flip-off caps on filled or stoppered containers. It owns a triple blade capping head, which spins rapidly to crimp cap so as to close it tightly on container mouth.
Benefits
Wide suitability of caps, which includesconventional aluminum cap or flip-off PVC-Aluminum compound caps.
Single capping station design. Capping head is flexible to fit various caps.
Capping quality is good.
Capper motor speed is variable.
A GMP design.
Technical specifications
Applicable vial size
|
2-10mL
|
Successful capping ratio
|
≥99%
|
Power supply
|
3-phase 380V/50Hz
|
Power consumption
|
1.1 kilowatts
|
Working noise
|
≤70dB
|
Machine weight
|
1200kg
|
Dimensions (L*W*H)
|
1680*1000*1750mm
|
Output
|
120BPM (data based on 10ml vial)
|
Model DJ-100
Inspection Bench
DJ-100 Inspection Benchis used for manually examining the antibiotic powder, biochemical product and oral liquid in pharmaceutical, biochemical and health care industry. Containers are conveyed under a series of rollers at a slow and stable speed. With amplifier and black & white background, operator is able to visibly check the faulty ones and reject them. It is an ideal and economic inspection equipment for small and middle scale production, comparing with high-speed and costly automatic inspection machine.
Technical specifications
Container diameter range
|
Φ12-30
|
Power supply
|
1-phase 220V/50Hz (other on request)
|
Power consumption
|
100 watts
|
Machine weight
|
40kg
|
Dimensions (L*W*H)
|
1000*500*1250mm
|
Output
|
120BPM (data based on 10ml vial)
|
Model KTN
AutomaticSticker Labeling Machine
KTN series Sticker Labeling Machine is used for paste adhesive labels on exterior surface of containers. This machine has a wide application in pharmaceutical, food, agrichemical and cosmetics industries.
Benefits
A compacted and open design, which enables operator to adjust and change the label.
Touch panel as MMI, operator friendly interface. Very easy to operate.
Control data (mfg date, exp date, lot numbers, etc)printing function comes in standard.
Full-set of protecting device to keep operation steady and reliable
Machine is made from mild steel and cladded with stainless steel sheet.
Speed is variable via step motor
Counter is mounted
Technical specifications
Container diameter range
|
Φ12-45
|
Label size range
|
length 10-180 mm
width 10-80 mm
|
Central orifice of label reel
|
OD: max Φ300mm
ID: max Φ76mm
|
Power supply
|
1-phase 200V/50Hz (other on request)
|
Power consumption
|
400 watts
|
Successful labeling ratio
|
≥99.5%
|
Labeling accuracy
|
±1mm
|
Working noise
|
≤70dB
|
Machine weight
|
160kg
|
Dimensions (L*W*H)
|
1200*650*1200 mm
|
Output
|
100-200 BPM (data based on 10ml vial)
|
Configuration list
Item
|
Brand
|
Origin
|
Touch panel
|
Delta
|
Taiwan
|
PLC
|
Delta
|
Taiwan
|
Electric relay
|
Nais
|
Japan
|
Signal comm. wire
|
Delta
|
Taiwan
|
Frequency converter
|
Delta
|
Taiwan
|
IGBT Module
|
Mitsubishi
|
Japan
|
Bottle sensor
|
Autonics
|
Korea
|
Label sensor
|
Sunx
|
Japan
|
Step motor
|
Step
|
Japan
|